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Digital Twin: the 4.0 road to process efficiency and product quality

The technological evolution underway is characterized by a shift from "atoms" to "bits". The economic reasons are linked to the lower cost of the bits, both in terms of "storage" and processing and transport. If it is possible to carry out operations on bits instead of atoms, companies choose this path.

Testing and simulating digital models of products is now a consolidated reality.

Today, however, we try to go further.

Some companies, for example, have for some years extended the use of the bit model of their products to their maintenance and control. When the product is sold, it is associated with a bit model that from that moment will be specific to that product, a digital twin, a digital twin.

The product made of atoms, contains a variety of sensors that in almost real time communicate with the digital twin, informing it of the use in progress

To deepen these aspects, the technological transfer and innovation, consortium company for innovation of the Treviso-Belluno, Verona and Venice Rovigo Chamber of Commerce, in collaboration with CONSIDI organized the seminar "DIGITAL TWIN: ROAD 4.0 FOR EFFICIENCY OF PROCESSES AND QUALITY OF PRODUCTS

 

The appointment took place on Tuesday 7 May 2019 in Grisignano di Zocco, at the Considi headquarters.

 

The seminar was an opportunity to discuss issues related to the digital transformation of companies in a 4.0 perspective such as lean processes and predictive manufacturing, involving experts from the Universities of Padua and Verona. Some practical cases of digital transformation in the company have been presented.

Event program:

15:00 Registration

15:30 Introductory greetings, the challenge of Digital Transformation - Roberto Santolamazza, general manager - t2 technology transfer and innovation

15:40 Lean processes for digital transformation - Gianni Dal Pozzo, managing director - Considi

16:00 Predictive Manufacturing - Alessandro Beghi, full professor at the Department of Information Engineering - University of Padua

16:20 Digital Twin - Franco Fummi, full professor at the Department of Computer Science - University of Verona

16:40 Business case - Maurizio Barp, Kaizen Promotion Office Manager - Manfrotto

17:00 Case study - Diego Tosato, Software engineer and data scientist - Galdi

17:20 Debate and conclusion

17:30 Aperitif and networking

t2i trasferimento tecnologico ed innovazione

Roberto Santolamazza

Roberto Santolamazza, general manager - t2 technology transfer and innovation

Considi

Gianni Dal Pozzo

Gianni Dal Pozzo, managing director - Considi

 

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Agility and Retrofitting in Mechanical Engineering

The additional 4th Open Seminar of Business Upper Austria within the NUCLEI-project dealed with the challenges agility and retrofitting for small and medium sized companies within advanced manufacturing.

Modernity and tradition do not only exist in art - they are also the daily companions in industry: modern management methods and tools and quality work by tradition, even with "old" machines. You will (still) find one in almost all workshops and production facilities in Austria: Machines from back then. One could also say in a less appreciative way that old machines are "brown field" in terms of software, and yet for the companies they are valuable pieces - no typos - valuable pieces. Modern management methods and tools and quality work by tradition, even with "old" machines. The company Faschang showed how it works on April 11th. While new methods and tools are implemented in the management, old plant components are generally overhauled by specialists - keyword RETROFIT - in order to serve the customers for another few years. In two exciting lecture parts, the challenges for the company were dealt with and how they will be solved together with experts. A tour of the Faschang Werkzeugbau area gave the participants the opportunity to get an idea on site of how quality from Austria is produced at the location.

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Blockchain technology concept

Blockchain in Industry

The 3rd Open Seminar of Business Upper Austria within the NUCLEI-project dealed with possible applications of Blockchain-technology in industrial environments.

What are blockchain technologies capable of and what are their benefits for industry? International and national experts gave an insight and showed - on the basis of already existing industrial applications – the great potential of this technology.

 

The participants used this Open Seminar besides the informational side for networking and experience exchange. There is a possibility to develop further activities.

Conclusions:

-              The use of Blockchain-technology in Industry depends on trust and interoperability. This could be reached through standards (eg ISO)

-              Possible application areas are IOT, robots, machines, big dates and information storage

Regarding sustainability of this activity Biz-Up announced a Kick-off-meeting for establishing a Exchange of experience round. This meeting will take place end of January 2019, but will be realised outside of NUCLEI-project.

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9.30 am          Short Introduction Working Table & Expectations of Participants 9.45 am          Industry 4.0 – Maturity Model Expert: Florian Eicher, Mechatronics-Cluster 10.30 am        Artifical Intelligence - From AI technology to ready-to-use applications Expert: Thomas Rohrberg, 2012ai 11.15 am        Closing

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Big data and digitalization in the era of Industry 4.0

Thematic scope of the seminar:

Giovanni Berselli, University of Genova, Department of mechanics, energetics,

management and transportation

Virtual Prototyping Tools and Digital Twins for Industry 4.0:

State-of-the-art Overview and Future Challenges

 tools for integrated design (CAE-centric design VS CAD-centric design)

 co-simulations (case study: eco-design of robotized plants – integration with

state-of-the-art digital manufacturing tools)

 virtual commissioning & virtual training (case study: an automated

manufacturing system)

Karol Kozak, Fraunhofer IWS, Image Processing and Data Management

Process 4.0:

 Is it efficient to start Deep Learning without database infrastructure?

 Do we always need a Deep Learning in industry?

 How to benefit from digital twin in simply data flow strategy?

 How to share digital twin in project consortium?

Przemysław Kazienko, ENGINE - The European Centre for Data Science, Wroclaw

University of Science and Technology

Data Science for Industry 4.0

 AI, data science, big data and machine learning

 6Cs and 4Vs

 data sources and types

 challenges, applications and benefits

 data eco-system for Poland

 what next?

Lucía Díez Robles, ITQ GmbH

Agile education in the era of digitalization

 The technical changes and their influence in the required skills of technicians

 The new challenges to be faced in education

 Novel educational methods for qualification of workers

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Innovation management in mechatronics, robotics and manufacturing system automation

In this seminar NUCLEI provided an opportunity for the representatives of business companies, educational institutions and local S3 managers to discuss the trends and processes of innovation management in industry at the level of SMEs, large companies, and educational institutions preparing the work force for the fields of mechatronics and robotics. The participants explored the introduction of innovations in the field in their respective contexts and the ways their mutual cooperation might enhance the progress and facilitate effectiveness in achieving the development and sustainability goals.

The participants agreed to maintain closer contacts and find ways to better coordinate the needs of individual stakeholders in the industry and to support smooth and fast transfer of innovations into practice at all levels, sharing the best practices and opportunities for improvements

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Effective Production

CMAB on June 28-29, 2017 has organized the third seminar “Effective Production” in Austria. 

Companies in the field of factory automation from Germany participate in two guided company visits of high performing Austrian SMEs. A German-Austrian matchmaking session between the Bavarian and the Austrian mechatronics cluster ensued.

Programme

28th June

17:00 Welcome to 3rd NUCLEI Open Seminar at Faschang Werkzeugbau GmbH

Welcome by CMAB, presentation of NUCLEI project and its potential benefits. Presentation by CEO Rudolf Faschang, tour through company with focus on efficiency and modern manufacturing methods.

17:45 Change of Location 

19:00 Networking event – cluster round table

Opening at evening location for German-Austrian networking event

21:00 Closing

 

29th June 

09:00 Welcome to Ginzinger electronic systems GmbH

Opening at second company location. Presentation by Matthäus Lang, tour through company with focus on efficiency and modern manufacturing methods

10:30 Closing

 

 

Speakers: 

Rudolf Faschang

Welcome to 3rd NUCLEI Open Seminar

Brauhaus Bogner

Networking event – cluster round table

Herbert Ginzinger

Welcome to Ginzinger electronic systems GmbH

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Robotics for machine tool industry – support of advanced properties of machine tools and advanced accessories

RCMT on June 7, 2018 has organized the seminar "Robotics for machine tool industry – support of advanced properties of machine tools and advanced accessories" in RCMT, ĆVUT, Horská. 

Industrial robots are a key element for automation of production processes and in join with production and machining machines open up additional possibilities for increasing production efficiency. The aim of the seminar was to introduce the possibility of integration and use of robots in connection with modern production machines.

Programme

9:00-9:15 Start Petr Kolář, RCMT, CTU

9:15-9:45 Presentation of the NUCLEI and TPSVT project Jan Smolík, RCMT, CTU

9:45-10:00 Robots and machine tools - see the issue Jiří Švéda, RCMT, CTU

Insight into the possibilities of integration of robots in machining of view and auxiliary machine functions; connection management.

10:00-10:30 Trends in the use of industrial robots for machine operation Petr Duchoslav, FANUC

Robotics is increasingly applied in conjunction with machine tools, and not just in terms of mass production. Advanced features of robots with their simple controls allow greater and faster use of industrial robots for machine operators.

10:30-10:45 Coffee break, refreshments

10:45-11:15 The central importance of industrial robots and their key roles in Industry 4.0 Winfried Geiger, KUKA, (DE)

Lecture in English 

The metal working industry Currently faces the challenge of organizing ITS Production in tehokas manner and in close proximity to the customer. That can only be achieved with intelligent robot-based automation connected to Industry 4.0. For this, KUKA Provide to the Market and tailor-made solutions "ready2_use" which will be introduced at the event. Further products for the integration of robot and machine tool will be Presented - KUKA. PLC mxAutomation and KUKA. CNC.

11:15-11:45 Advantages of the use of robots Stäubli and their advantages for integration Michal Šára, Stäubli

Optimizing cycle time using a robot OptimizeLab, many robots HE (Humid Environment) for use in aggressive environments, the possibility of controlling the robot via UNIVAL drive and UNIVAL plc.

11:45-12:30 Lunch break

12:30-13:00 Robotic applications in manufacturing operations Petr Jagoš, DEL

Presentation of three robotic applications: deburring the ends of the billets (unusual applications for the robot camera control) hanging metal parts of a movable hinge (synchronization of the robot), the glue application and quality control (profilometry measurements).

13:00-13:30 Options robot programming using standard CAM Petr Vavruška, RCMT, CTU

Ways to program robots for machining using standard CAM, compared to the preparation of programs for CNC machine tools and robots, robot simulation environment in NX.

13:30-14:00 Robot control Sinumerik control system Tomáš Kopeček, Siemens

Introducing the possibility of robot control via a control system Siemens Sinumerik - Run MyRobot Handling, Machining and Direct Control.

14:00-14:15 Integration of robots and machines Jiří Švéda, RCMT, CTU

Linking robots and machine tools - KUKA robots Staubli and with the control system Siemens Sinumerik use of robots for machining.

14:15 Discussions, networking

 

Speakers:

RCMT, FS ČVUT

Jiří Švéda

Robots and machine tools - see the issue & Integration of robots and machines

KUKA, (DE)

Winfried Geiger

The central importance of industrial robots and their key roles in Industry 4.0


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RCMT, FS ČVUT

Petr Vavruška

Options robot programming using standard CAM


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Siemens

Tomáš Kopeček

Robot control Sinumerik control system


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Ecodesign – efficiency of advanced manufacturing

On May 3, 2018 RCMT has organized the seminar "Ecodesign: efficiency of advanced manufacturing" in RCMT, Horská. 

One of the key elements for achieving sustainable and competitive production are energy efficiency and reducing operating costs. The aim of the seminar was to show the possibility of achieving these goals in modern production machines and equipment. Solution, options and successful case studies were presented by all speakers. 

Programme

9:00-9:10 Start Ing. Jiří Vyroubal, Ph.D., RCMT, CTU-FS

9:10-9:30 Presentation of the Nuclei and TPSVT project Ing. Jan Smolík, Ph.D., RCMT, CTU-FS

9:30-9:45 Energy efficiency as a means to increase utility properties machinery Ing.Jiří Vyroubal, Ph.D., RCMT, CTU-FS

9:45-10:30 Energy efficient machine tools and production systems Prof. Dr.-Ing. Steffen Ihlenfeldt TU Dresden (D)

Lecture in English 

Prof. Dr.-Ing. Steffen Ihlenfeldt is holder of the Chair of Machine Tools Development and Adaptive Controls since 2015. In Addition, he is head of the Department of Cyber - Physical Production Systems (CPPS) at the Fraunhofer IWU and member of CIRP. He was born in 1971 in Aschersleben.

10:30-11:15 Trends and experiences in Italy on energy efficiency of machine tools Jeremi Wojcicki, PhD. Eng., Itia-CNR (IT)

Lecture in English 

Jeremi Wójcicki, PhD. Eng. Recipient of Marie Curie Scholarship, in 2017 Obtained a joint doctoral degree in mechanical engineering of AGH University of Science and Technology in Kraków, Poland, and Politecnico di Milano, in Milan, Italy. Post-doctoral researcher at Itia - National Institute of Industrial Technology and Automation, Milan, specializes in energy efficiency of machine tools, machine tool monitoring and Industry 4.0.

11:15-11:45 Coffee break, refreshments

11:45-12:15 Influence the quality of electricity in energy costs in industry Ing. Jaroslav Smetana, Blue Panther

J. Smetana worked as a designer of electrical networks, followed by the development of special measuring equipment for semiconductor manufacturing at the Research Institute of AS Popov. Since 1992, director and managing director of Blue Panther s.r.o. operating in the field of measuring instruments and measurement and representing Fluke, Elspec and Teledyne LeCroy.

12:15-12:45 Ecodesign in regulated drives, with electric motors - possible way to save energy and minimize dimensions Ing. Naděžda Pavelková, PhD., ABB

N. Pavelková works as a technical support manager in the sales department of electrical drives ABB. Issue EcoDesign is engaged in the design of a suitable drive solutions both in terms of dimensioning and in terms of evaluating the energy savings.

12:45-13:15 Sophisticated high pressure coolant systems while saving energy machining Ing. Milan Hnídek, t-support

The company technology-support s.r.o. works as a product manager for high-pressure cooling ChipBLASTER American manufacturer. Areas of central cooling and filtration systems for machine tools dedicated more than 13 years.

13:15-14:00 Discussion, refreshments, networking

 

 

 

Speakers:

Ph.D., RCMT, CTU-FS

Ing. Jiří Vyroubal

Energy efficiency as a means to increase utility properties machinery

Head of the Department of Cyber - Physical Production Systems (CPPS) at the Fraunhofer IWU and member of CIRP

Prof. Dr.-Ing. Steffen Ihlenfeldt

Energy efficient machine tools and production systems


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Director and managing director of Blue Panther s.r.o.

Ing. Jaroslav Smetana

Influence the quality of electricity in energy costs in industry


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PhD., ABB

Ing. Naděžda Pavelková

Ecodesign in regulated drives, with electric motors - possible way to save energy and minimize dimensions


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Circular Economy and Industrial Symbiosis, a new path for manufacturing

19/04/2018 - CRIT Srl, Via Confine, 2310, Vignola – Modena (IT)

In the next decades, the transition to Circular Economy will represent a new paradigm for a sustainable and profitable growth, decoupling economic growth from the use of resource consumption.

The seminar will provide the key elements to understand the new industrial paradigm underneath Circular Economy and its potential applications in the context of manufacturing companies.

Firstly, theoretical principles and aims of Circular Economy will be illustrated by highlighting its role in the European agenda for economic development, and underlining its role as a lever for business management (design, servitization, reverse logistics). Emphasis will be given to the interconnections with the Industry 4.0 development plan and related technologies, such as the Internet of Things (IoT), 3D Printing, Big Data & Analytics, Clouds and digital platforms.

Moreover, an approach to Circular Economy based on life cycle analysis (LCA) will be illustrated. The LCA is one of the main tools for the assessment of resource use and process planning, making it a useful tool for the development of Circular Economy strategies.

Practical case studies will be shown, to demonstrate the feasibility of Circular Economy. In conclusion, a brief summary of the contents emerged during the seminar will be offered, focusing attention on the main actions and possible strategies to be adopted during the transition phase towards Circular Economy new paradigm.

Speakers

IQ Consulting – Marco Perona, Gianmarco Bressanelli

IQ Consulting is a spin-off of the University of Brescia and supports company management in the setting of strategies for the generation of sustainable long-term value, through projects developed in close collaboration with the customer. Thanks to the research activity carried out in collaboration with the RISE (Research and Innovation for Smart Enterprises) Laboratory of the University of Brescia, IQ Consulting has a complete and in-depth knowledge of the industry 4.0 and has developed a dedicated range of services for manufacturing enterprises.

EMC Innovation Lab – Gabriele Matteucci, Daniele Cespi

EMC Innovation Lab offers services in the field of environmental regulations, supporting customers throughout specific Big Data management software tools. The main activities are: consulting for environmental regulations, data validation, environmental authorisations, waste management, by-products and processing wastes recycling, environmental due diligence, eco-efficiency, eco-design, energy saving, sustainability Indexes (e.g. LCA), etc.

Astelav S.r.l. – Riccardo Bertolino

Astelav S.r.l. is one of the leading European companies in the distribution of spare parts for household appliances. Astelav S.r.l. has developed the RIGENERATION project, which proposes innovative aspects related to the Circular Economy through the interception and reconditioning of WEEE.

Climate-KIC – Arianna Cecchi

Climate-KIC is the Knowledge and Innovation Communities (KICs) created in 2010 by the European Institute of Innovation and Technology that deals with climate change. It operates through a public-private network of companies, universities and research centers, NGOs and public institutions (over 200) on four priority themes: Urban Transitions, Sustainable Land Use, Sustainable Production Systems, Decision Metrics and Finance, In addition, Climate-KIC works on high-level training programs for students, start-ups and innovators.
Climate-KIC is present in Italy with the Climate-KIC Italy branch, based in Bologna, with around 30 partners.

IRIS Technology Solutions – Georgios Chalkias

IRIS Technology Solutions is an advanced engineering company that specialises in real-time process monitoring, control and optimisation. IRIS develops and deploys: online turnkey solutions based on spectral (NIR) and hyperspectral imaging for foreign body detection and chemical composition analysis; data management software with embedded Artificial Intelligence solutions to provide decision support and automate process optimisation. As an enabler for our monitoring solutions, as well as for wider digital transformation in industry, IRIS developsand deploys Industrial SMAC (Social, Mobile, Analytics and Cloud) solutions and IT platforms for numerous industry applications. IRIS participates to several EU-funded projects (H2020) focusing on the integration of circular economy and resource efficiency with digital technologies and Industry 4.0 tools and approaches (ProPAT, SHAREBOX, SUPREME and MoniTank projects).

EMC Innovation Lab

Daniele Cecchi

Introduction to Life Cycle Analysis

Astelav S.r.l. and RIGENERATION

Riccardo Bertolino

Circular Economy for the management and reconditioning of WEEE

Climate-KIC

Marina Kovari

The circular economy at the center of the European agenda for economic development

IRIS Technology Solutions, ES

Georgios Chalkias

Industrial Symbiosis and Circular manufacturing strategies for Industry 4.0

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ICT- PLM, machine configurators and standardization, Big Data processing

On April 5, 2018 RCMT has organized the first seminar "ICT - PLM, Machine configurators and standardization, Big Data processing" in RCMT, Horská. 

Increasing productivity and reducing costs are key elements for maintaining business competitiveness. The aim of the seminar was to show that combination of data integration and some advanced analytics can have very practical and fruitful results for companies. The workshop was organized with academic and industrial lectures.

Programme

9:00- 9:10 Start Ing. Petr Kolář, Ph.D., RCMT, CTU-FS

9:10- 9:30 Presentation of the NUCLEI and TPSVT project Ing. Jan Smolík, Ph.D., RCMT, CTU-FS

9:30- 9:45 ICT as a tool for improving the utility properties machines Ing. Petr Kolář, Ph.D., RCMT, CTU-FS

9:45-10:30 Big Data-Driven Innovation in Industrial Sectors Dr. Tilman Becker, DFKI

Lecture in English

Dr. Tilman Becker is a senior researcher and project lead at the Intelligent User Interfaces department at DFKI. He received a diploma in Computer Science at RWTH Aachen in 1989 and a Ph.D. from the University of Saarland in 1994. He has been a postdoctoral fellow at the Institute for Research in Cognitive Science at the University of Pennsylvania (UPenn)

10:30-11:15 Potential use of Big Data technologies in industrial applications Mgr. Václav Jirkovský, CIIRC CTU

Mgr. Václav Jirkovský has practical experience with automation from Siemens IT Solutions and Services and Rockwell Automation. At the present time he is devoted to research of machine learning, cyber-physical systems, big data and their applications for industrial automation CIIRC at CTU. In his presentation shows possibilities of big data on examples from practice.

11:15-11:45 Coffee break, refreshments

11:45-12:15 Product Lifecycle Management (PLM) as a means of data integration of development and production components  Ing. Pavel Burget, Ph.D. Factoria Solutions   

Pavel Burget acts as a leading testbed for CIIRC CTU and at the same time the owner of the company Factoria Solutions. In his lecture indicates the possibility of product lifecycle management (PLM) during the development and production of the product. The center of gravity will be the demonstration of integrated data management solutions for example SW Siemens family.

12:15-12:45  The impacts of the implementation of higher-level systems (MIS / MES) systems management machines and lines Ing. Jan Fibír, PhD., SIDAT

Jan Fibír is actively engaged in industrial automation since the early seventies. He applied their knowledge during his tenure VÚAP and companies Siemens and SIDAT. In his speech will focus on the potential and pitfalls of individual production machines connectivity to superior production management systems.

12:45-13:15 Manufacturing Operations Management (MOM) as a means data analysis for cost savings in production David Řehoř, MBA, ABB

David Řehoř, brought his experience in the field of finance to engineering. During his tenure firms ABRA and ABB participated in the development of tools that allow you to get from production systems more data that is then used for the benefit of the company as cost savings. In his lecture will show examples of specific solutions offered by ABB.

13:15-14:00 Discussion, refreshments, networking

 

 

 

 

Speakers: 

Ph.D., RCMT, CTU-FS

Jan Smolík

Introduction of the NUCLEI and TPSVT project

senior researcher and project lead at the Intelligent User Interfaces department at DFK

Dr. Tilman Becker

Big Data-Driven Innovation in Industrial Sectors Dr. Tilman Becker is a senior researcher and project lead at the Intelligent User Interfaces department at DFKI. He received a diploma in computer science at RWTH Aachen in 1989 and a PhD from Saarland University in 1994. He has been a postdoctoral fellow at the Institute for Research in Cognitive Science at the University of Pennsylvania (UPENN)


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Siemens IT Solutions and Services e Rockwell Automation

Mgr. Václav Jirkovský

Potential use of Big Data technologies in industrial applications


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PhD., SIDAT

Ing. Jan Fibír

The impacts of the implementation of higher-level systems (MIS / MES) systems management


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